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Jhilinga Jhiniya Roti Machine: Features, Price & Benefits for Commercial Use

12 Dec
Jhilinga Jhiniya Roti Machine: Features, Price & Benefits for Commercial Use

Efficiency, quality, and hygiene are three of the most significant factors in the competitive world of food production. Companies that wish to produce high-quality traditional Nepali and Indian flatbreads like Jhilinga, Jhiniya roti, chapati, and/or similar products find it worthwhile to invest in the right machinery capable of transforming operations. One such strong solution is the Jhilinga Jhiniya Roti Machine, fully optimized for commercial kitchens, bakeries, hotels, and catering businesses alike. In this comprehensive blog, a plethora of information about the machine is being discussed: its features, price, technical specifications, and a number of advantages it offers in commercial use.

What is the Jhilinga Jhiniya Roti Machine?

The Jhilinga Jhiniya Roti Machine is an automatic, heavy-duty roti-making machine designed exclusively for the production of Jhilinga and Jhiniya roti flatbreads at high output. It automates the tedious preparation of dough, rolling out, shaping, and roasting involved in the production of roti to realize consistent quality with high throughput. Manufactured from food-grade stainless steel and components, it meets the hygiene and durability standards that commercial users demand.

This machine excels at producing Jhilinga-variety, or layered, flaky roti, and its thin, crispy variants called Jhiniya, which are staple items during Tihar and other festivals when demand can be double that of traditional manual output. Its compact design fits into busy kitchens, and the PLC-controlled interface from brands like Schneider allows precise adjustments for perfect results every time.

Features of the Jhilinga Jhiniya Roti Machine

This machine is capable of producing high capacity, upwards of 1000 rotis in an hour, hence ideal for large-scale production of foodstuffs or commercial kitchens that experience a high demand for food.

  • Variable Size & Thickness: Produces rotis starting from 3 to 9 inches in diameter. The thickness of each roti can be changed from 0.8 mm to 5 mm for a variety of recipe requirements and to please different customer preferences.
  • Durable Construction: The fabrication of the machine body is made with food-grade stainless steel 304, which is anti-corrosive and easy to clean. The mechanical parts are manufactured using food-grade aluminum to maintain hygiene.
  • Energy Efficiency: It consumes approximately 1-2 units of electricity per hour, while the light gas consumption is 2-3 kg LPG per hour to keep the operating cost at an affordable level.
  • Automation: Equipped with an electric PLC from famous companies like Schneider Electric, it ensures a smooth, dependable, and safe operation with less use of labor by hand.
  • Safety Features: It complies with global safety standards, featuring built-in safety mechanisms in place that assure protection to the users and machine integrity while operating.
  • Mobility: Equipped with a castle wheel system that has brakes, the machine is easily moved inside commercial kitchens or onto the production floor.
  • Roasting on a Conveyor Belt: Rotis are continuously roasted in a two-or three-layer conveyor system to provide uniform cooking and faster production cycles.
  • Easy Maintenance: Designed to be easily cleanable and maintainable, meeting commercial hygiene standards with operational efficiency.

Installation and Setup Guide

Jhilinga Jhiniya Roti Machine requires a firm, level floor space in a well-ventilated area with a good electricity supply at 220V and an LPG connection. Unpack the conveyor system and install it first. Then, connect the power and gas lines as per the supplier's manual, within 1-2 hours with the tools provided. Calibration on dough thickness and running of a small test batch should be done before full production.

Professional installation by suppliers, like Changing Nepal Machinery, will involve on-site setup, checking of electrical wiring, and initial training for 2-3 staff. This means there is hardly any downtime, and the safety norms are met, allowing a business to start producing within a day of delivery.

Comparison with Manual Methods

Hand kneading, rolling, and tava cooking of roti involve human skills and yield no more than 200-300 rotis per worker per hour, with some inaccuracies in size. In contrast, the Jhilinga Jhiniya Roti Machine can make 800-1000 rotis in one hour with a single operator, saving labor usage up to 70%, and without any variation at all in texture and taste.

More than that, though, the machines minimize waste by making sure the dough is handled evenly and allow 24/7 scalability without overtime costs. This makes them superior at commercial volumes, where manual methods falter during peak seasons like Dashain or weddings.

Price of Jhilinga Jhiniya Roti Machine

The price of the Jhilinga Jhiniya Roti Machine varies according to the model size, production capacity, and other optional features such as full automation or semi-automation. The prices range roughly from NPR 450,000 to approximately NPR 850,000, or in the equivalent currency. This also covers installation, user training, and after-sales service packages. It is recommended that buyers contact an authorized supplier, such as Changing Nepal Machinery, for a detailed quotation, customization if needed, and financing options.

Advantages of Jhilinga Jhiniya Roti Machine for Commercial Use

  • Increased Production Efficiency: Automation of the roti-making process has greatly enhanced the speed of production from a few hundred rotis that were manually produced every day to as many as 1000 pieces an hour.
  • Quality Consistency: The machine prepares roti of uniform size, consistent thickness, and with proper roasting, thus fulfilling the needs of customers by enhancing the quality of the product, which is of great significance for the food-service and hospitality industries.
  • Labor cost reduction: Since there are fewer manual workers in preparing the dough for rolling, pressing, and cooking, the business will redistribute the workers more efficiently, hence reducing the cost of operational labor.
  • Hygienic Production Environment: The use of stainless steel and food-grade materials diminishes the risks of contamination by manual handling and preserves the food in accordance with health and safety regulations.
  • Energy Savings: Energy-efficient motors, combined with controlled gas consumption, result in huge savings for companies while maintaining high volume output.
  • Versatility: This machine will be able to handle other flatbreads like chapati, pita, tortilla, and paratha, hence diversifying the menus that can be offered.
  • Easy operation: Controls are user-friendly and supported by a PLC system. Therefore, much technical expertise is not needed from the staff to run the machine.
  • Robustness means the ability of this equipment in the kitchen to sustain constant production, be it in an industrial kitchen or within a bakery environment. This means the appliance will have a longer life span and very little downtime.

Who Should Invest in Jhilinga Jhiniya Roti Machine?

Presently, the machine holds immense potential for commercial kitchens, hotel chains, bakeries, catering services, and food processing units that require mass production of flatbreads with consistent quality. Start-ups entering packaged roti businesses or food delivery kitchens would benefit from efficient technology to scale up their operations in no time.

Changing Nepal Machinery's Jhilinga Jhiniya Roti Machine facilitates business enterprises in transforming their roti production process. Changing Nepal Machinery remains a partner of choice for the procurement of this highly advanced roti-making technology due to its established reliability, reasonable pricing, and strong service support throughout Nepal. Contact Changing Nepal today for a personal consultation along with a machine demonstration.

Maintenance Tips

  • Daily wiping and lubrication once a month keep the conveyor belts running smoothly.
  • Avoid oil directly on plates; use it in dough only.
  • Suppliers provide guides, as well as 24/7 support.
  • Regular checks on belts, chains, and electrical components prevent breakdowns; their life can also be extended to more than 5 years with gentle cleaning using mild detergents.

Why Choose Changing Nepal Machinery?

Changing Nepal Machinery is one of the leading suppliers of premium-quality industrial food processing machinery in Nepal. The company offers a range of:

  • Warranty and after-sales support.
  • Installation and operator training,
  • Flexible payment plans,
  • On-time delivery to all nooks and corners of Nepal.
  • Professional consultation to match machine capabilities with business needs.

Conclusion 

Adding the Jhilinga Jhiniya Roti Machine will be a stride in the right direction for any business willing to improve overall productivity, maintain consistency in food quality, and reduce costs involving human labor in the rapidly growing Nepali food industry. Changing Nepal Machinery brings this top-quality machine within reach for businesses across Nepal, backed by expert service and local presence. 

Take your food business to the next level with the latest technology in the roti-making business. Get a quotation, product demo, and more with Changing Nepal today to transform your food production capabilities. 

Frequently Asked Questions (FAQs) 

1. What is the production capacity of the Jhilinga Jhiniya Roti Machine? 

It can produce 800 to 1000 rotis in an hour, depending on the model, and is thus suitable for high-volume commercial kitchens.​ 

2. Is the machine easy to clean/maintain? 

Yes, its stainless steel construction and removable parts make daily cleaning quick; oil is never put on the plates, and routine checks ensure longevity.​ 

3. Can it produce other types of flatbreads besides Jhilinga and Jhiniya? 

Of course, it handles chapati, paratha, jowar roti, and many others, with variable adjustments of size and thickness.