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Pop-up tissue paper machines are growing in popularity in Nepal as the need for facial tissues is rising. Poup tissues are used in hotels, homes, offices, hospitals, and restaurants, so it’s a profitable business.
A pop-up tissue paper machine is a machine that cuts, folds, and prepares facial tissues that are packed in tissue boxes and soft packs. It can produce a high volume of tissue paper with high quality.
In this guide, we will briefly discuss the machine features, types, and price.
A pop-up tissue paper machine produces single-fold facial tissues that pop up out of a tissue box or soft pack. These tissues are widely used by domestic, hotels, hospitals, offices, and restaurants.
A top-up tissue machine cuts jumbo rolls of tissue paper into sheets, folds, and embosses them to produce tissues. The machine can also print, so they can be branded and packaged.
It allows companies to make tissue more efficiently and with less labour. Semi-automatic machines can be used by small businesses, while big factories use fully automatic high-speed machines.
Pop-up tissue paper machines have features that make the production process more efficient. These make things better and less labour-intensive.
Automatic Cutting and Folding
A key feature is automatic cutting and folding. The machine cuts the jumbo rolls of tissue paper and folds them into pop-up tissues that emerge from the box. This results in nice folded tissues.
Vacuum Adsorption
Another important aspect is vacuum adsorption, which helps in the proper folding of tissues and in counting the tissues. This enhances the rate and accuracy of production.
Embossing
The majority of the machines also have embossing, which creates designs on the tissue paper. This makes the tissue softer, stronger, and more attractive. Both edge embossing and full embossing are possible with some machines.
Printing Options
Some highly advanced machines have printing options, which allow branding to be printed on the tissue packs. This is useful for branded tissue products.
Other useful features include:
There are various types of pop-up tissue paper machines available with differing production speeds and automation. The type you choose will depend on your financial situation and scale of operation.
Small Semi-Automatic Machine
This machine is suitable for startups and small businesses. It requires some manual operations for feeding paper and packing tissues. The cost of this machine is cheaper, so good for starters.
Fully Automatic Popup Tissue Machine
This machine automatically folds, cuts, embosses, and counts. It is speedy, efficient, and produces high-quality tissue. This machine is suitable for medium to large-scale industries.
Printing Popup Tissue Machine
This type of machine has a printing unit to print logos, brands, or designs on tissue packs. It’s suitable for companies looking for branded tissues.
High-Speed Commercial Machine
These are commercial machines that are used in factories. They have a continuous operation and produce a large number of tissues per day. They are suitable for distributors and wholesalers.
When purchasing a pop-up tissue paper machine, it’s important to know about its capacity and speed of production. These affect how much tissue you can make each day and the growth of your business.
Production Capacity
Capacity is how many products (sheets or packs) the machine makes in a given period. Semi-automatic machines have lower capacity than fully automatic machines.
Market research shows small machines can produce 1,000-3,000 tissue rolls/products per day, and fully automatic machines can produce 10,000+ products per day, depending on the type of machine and production hours.
Production Speed
The speed of tissue production is generally calculated by the cutting and folding speed. Some pop-up tissue paper machines can work at high speed and handle jumbo-size rolls.
For example, high-tissue machines can run at a speed of 130 meters per minute, which can help lower the cost of labor and improve productivity.
The cost of a pop-up tissue paper machine in Nepal will vary depending on the sizes an aitomation of the machine, speed, and other features such as embossing and printing.
Small Semi-Automatic Machines
They are best for small businesses. They require more manual labour but are cheaper.
Price: around NPR 7,00,000 – 10,00,000
Fully Automatic Popup Tissue Machines
They have automatic cutting, folding, embossing, and counting. They are suitable for mid and large-scale commercial enterprises.
Price: around NPR 19,00,000 – 23,50,000
Large Commercial High-Speed Machines
These are factory-level machines with very high production capacity and advanced systems.
Price: starts from NPR 20,00,000 and can go much higher depending on features
The primary material required for a pop-up tissue paper machine is jumbo rolls of tissue paper. These are big rolls of soft tissue paper that are cut and folded to make pop-up tissues. The jumbo roll’s quality determines the softness and strength of the pop-up tissue.
You may also need embossing rollers to emboss the tissue paper for better softness and locks. You may also need printing ink and packaging items if you want to produce branded products.
Other supporting materials include:
The pop-up tissue paper machine production process is easy, quick, and mostly automatic. It is used to convert jumbo tissue rolls into facial tissues.
This demand for the pop-up tissue paper business is increasing in Nepal because people use hygiene products every day at home, hotels, hospitals, offices, and restaurants. This makes the demand year-round.
Most of the demand comes from:
Maintenance and operation of a pop-up tissue paper machine is important for it to run efficiently and effectively. This will avoid malfunctions and will increase the product quality.
Selecting the right pop-up tissue paper machine is important for your business in Nepal. It will help you reduce costs, boost productivity, and enhance product quality.
Business size and budget
To begin with, choose the size of your business and budget. For small businesses, a semi-automatic machine will do. For medium-scale businesses, a fully automatic machine. For high-volume production, an industrial high-speed machine is best.
Production Capacity
Next, check the production capacity. Manual machines produce a few tissues at a time, whereas automatic machines can make thousands of tissues a day. Select according to your business needs.
Level of Automation
Another thing to think about is the level of automation. Semi-automatic machines require more labour, while fully automatic machines increase speed and decrease labour.
Machine Quality and Durability
The next consideration is quality and durability. Good quality build, parts made of stainless steel, and other durable components help prolong the life of your machine and cut down on replacement costs.
Requirement and Space
Check the electricity requirement and space. Large machines require more space and three-phase electricity, and small machines can be operated in normal arrangements.
Support
Look for a manufacturer offering installation, training, and spare parts in Nepal. This is important for the business to run.
Starting a pop-up tissue paper business in Nepal can be profitable, but many beginners make simple mistakes that reduce their success. If you avoid these, your business will run more smoothly.
Popup tissue paper machines are a good business option in Nepal because the demand for tissue products is increasing in homes, hotels, hospitals and offices. The machines are also fast, efficient, and labour-saving.
It is equipment that cuts, folds, and makes facial tissues that are dispensed from a tissue box.
The price ranges from NPR 7-10 lakhs for small machines and NPR 19-23.5 lakhs for fully automatic machines.
It makes pop-up facial tissues for domestic, hotels, hospitals, offices, and restaurants.
Yes, the market is growing every year as tissue is a consumer hygiene product.
Small machines use single-phase electricity, but all automatic machines require three-phase electricity.
The main material is jumbo rolls of tissue paper and packaging for finished products.
It varies, but the tissue business can provide a good income with regular demand.